CertainTeed Products Corp.
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Optimizing Asphalt Storage and Production Systems
Certain-teed’s shingle manufacturing process demanded a comprehensive upgrade to their existing infrastructure. The primary challenge lay in implementing a robust fume collection system for their asphalt storage operations while simultaneously improving thermal efficiency and utility management across the facility. This multifaceted project required seamless integration of new systems without disrupting ongoing production.
What We Delivered: Integrated Solutions for Enhanced Operations
- Fume Collection System Installation
- We meticulously installed a carbon steel welded fume collection system, tailored to the specific requirements of CertainTeed’s asphalt storage operations. This system was designed to ensure a safer working environment and comply with stringent environmental regulations.
- Comprehensive Piping Network
- Our team executed the installation of extensive steam and condensate piping throughout the facility. This network spanned the production floor, asphalt storage tank farm, and various critical areas, forming the backbone of CertainTeed’s thermal management system.
- Advanced Utility Monitoring
- To bolster system automation and energy management, we strategically placed gas and water flow meters across the facility. This addition empowered CertainTeed with real-time monitoring capabilities, paving the way for data-driven decision making.
The successful implementation of these systems marked a significant step forward for CertainTeed’s manufacturing capabilities. By addressing the fume collection needs, enhancing thermal efficiency, and introducing advanced utility monitoring, we helped CertainTeed create a safer, more efficient production environment. This project not only improved their operational performance but also positioned them for potential cost savings through better resource management. Our tailored solutions demonstrated our commitment to delivering value, supporting CertainTeed’s continued leadership in the building materials industry.